Rattle Can Resto

 

Part 1 - What did I get myself into?

I knew something was wrong as soon as I pulled out onto the street.  The truck just wouldn't accelerate.  Mind you, at 52 HP, you can measure the 0-60 time on a Rabbit Diesel with a calendar.  This was different; the truck was really sluggish and the whole truck vibrated.  That it wouldn't break 40 MPH on a hill made the 9-mile run down I-84 an adventure to say the least.  Looks like diagnosing what at first appeared to be an exhaust leak but is now obviously some sort of dead cylinder will be the first priority, before any cosmetics or restoration steps.

Click on picture for the "Before" Gallery

Dead cylinder not withstanding, the truck is pretty solid shape.  While it can't currently get out of its own way, the truck does turn and stop reasonably well.  The front struts and rear shocks are past their prime, but do hold up the corners well enough that replacing them is a lower priority.  

Overspray on certain parts of the exterior shows that the truck has been repainted at least once.  Rust is just starting to take hold in spots on the A-pillars, just below the rear window, the passenger inner fender, and a couple other minor spots.  The rear bumper is rotted through, as is the missing spare tire carrier.  The truck also shows evidence of a previous ball joint failure.  The wheel well on the driver's side front fender has some damage from a tire hitting it, and the pinch weld on the rocker panel under the driver's door.

The interior, while showing its age, is again in pretty good shape.  The good news is that the dashboard, which would normally be cracked and discolored at this point, is in excellent, almost new condition.  The gauges work, including the clock, as to all the lights.  The truck was retrofitted with a trio of aftermarket gauges, including oil pressure, coolant temperature, and curiously enough a boost gauge.  Since the truck isn't turbocharged, the boost gauge is a bit of a mystery.

The not so good news is that while the headliner backing is still there, the headliner itself is not.  Since this is installed under the windshield and rear windows, I will have to coordinate replacing it with replacing the broken windshield.  The seats, while in good shape, are faded to grey.  The dash bezel has been drilled and cut for switches, and is cracked where it attaches to the dashboard.  I've sourced a replacement for the seats and the bezel, though I will utilize the current bezel with an aftermarket radio until I can pick up a stock AM/FM radio, hopefully with cassette.  Also in need of replacement is the bearing for the bottom of the steering column, which has dropped out of its housing and now rests at the top of the universal joint above the firewall.

The interior and exterior clean up and restoration will have to wait.  There is slight matter of a sick sounding (.wav file) and poorly performing engine to address.  Is the problem one or more clogged filters?  Worn out fuel injectors?  Something else?  Stay tuned for Part 2, where we'll find out.

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